Drawing Ratio In Deep Drawing

ORIGINAL ARTICLE
Published: 27 November 2019

The limit drawing ratio in die angled hydromechanical deep drawing method

The International Journal of Advanced Manufacturing Technology volume 106,pages 791–801 (2020)Cite this article

398 Accesses
1 Citations
Metrics details

Abstract

In the study, the effect of die angle, die radius, die punch, blank holder force, and chamber pressure parameters on the limit drawing ratio (LDR) in die angled hydromechanical deep drawing process was investigated by using Taguchi experimental design method. The effects of the parameters on the limit drawing ratio were numerically examined and compared experimentally using ANSYS packaged software. Also, the data were statistically analyzed by using the ANOVA analysis of variance in order to determine the effects of the parameters on the limit drawing ratio. The results indicated that the chamber pressure value was lower and the limit drawing ratio was higher than the values reported in the literature.

Access options

Buy single article

Instant access to the full article PDF.

34,95 €

Price includes VAT (Singapore)
Tax calculation will be finalised during checkout.

References

1.
Zhang SH, Danckert J (1998) Development of hydro-mechanical deep drawing. J Mater Process Technol 83:14–25

Article Google Scholar
2.
Zhang SH, Nielsen KB, Danckert J, Kang DC, Lang LH (2000) Finite element analysis of the hydromechanical deep-drawing process of tapered rectangular boxes. J Mater Process Technol 102:1–8

Article Google Scholar
3.
Lang L, Li T, An D, Chi C, Nielsen KB, Danckert J (2009) Investigation into hydromechanical deep drawing of aluminum alloy complicated components in aircraft manufacturing. Mater Sci Eng 499:320–324

Article Google Scholar
4.
Thiruvarudchelvan S, Tan MJ (2006) A note on fluid-pressure-assisted deep drawing processes. J Mater Process Technol 172:174–181

Article Google Scholar
5.
Danckert J, Nielsen KB (2000) Hydromechanical deep drawing with uniform pressure on the flange. CIRP Ann 49:217–220

Article Google Scholar
6.
Lang L, Danckert J, Nielsen KB (2004) Investigation into hydrodynamic deep drawing assisted by radial pressure part ı. experimental observations of the forming process of aluminum alloy. J Mater Process Technol 148:119–131

Article Google Scholar
7.
Taghipour E, Assempour A (2011) The effects of proportional loading, plane stress, and constant thickness assumptions on hydro-mechanical deep drawing process. Int J Mech Sci 53:329–337

Article Google Scholar
8.
Liu X, Xu Y, Yuan S (2008) Effects of loading paths on hydrodynamic deep drawing with ındependent radial hydraulic pressure of aluminum alloy based on numerical simulation. J Mater Sci Technol Shenyang 24:395–399

Google Scholar
9.
Yong-chao X, Xin L, Xiao-jing L, Shi-jian Y (2008) Deformation and defects in hydroforming of 5A06 aluminum alloy dome with controllable radial pressure. J Cent S Univ Technol 16:887–891

Google Scholar
10.
Savas V, Secgin Ö (2007) A new type of deep drawing die design and experimental results. Mater Des 28:1330–1333

Article Google Scholar
11.
Savas V, Ozay C, Aytac F (2015) The experimental investigation of drawing parameters on the deep drawing of Al1050 sheets in angular deep-drawing dies. Optoelectron Adv Mater Rapid Commun 9:230–233

Google Scholar
12.
Özek C, Ünal E (2011) The effect of die/blank holder angles on limit drawing ratio and wall thickness ın deep drawing of square cups. J Fac Eng Archit Gazi Univ 27:615–622

Google Scholar
13.
Karaağaç İ, Özdemir A (2011) The formability of erdemir 6112 sheet metal by the hydromechanical deep drawing process. J Fac Eng Archit Gazi Univ 26:841–850

Google Scholar
14.
Canıyılmaz E (2003) An alternative approach to analysis of variance in taguchi method. J Fac Eng Archit Gazi Univ 18:51–63

Google Scholar
15.
Raju S, Ganesan G, Karthıkeyan R (2010) Influence of variables in deep drawing of AA 6061 sheet. Trans Nonferrous Metals Soc China 20:1856–1862

Article Google Scholar
16.
Altuğ M (2016) Investigation of material removal rate (MRR) and wire wear ratio (WWR) for alloy Ti6Al4 V exposed to heat treatment processing in WEDM and optimization of parameters using Grey relational analysis. Mater Test 58:794–804

Article Google Scholar
17.
Altuğ M, Erdem M, Özay C, Bozkır O (2016) Surface roughness of Ti6Al4V after heat treatment evaluated by artificial neural networks. Mater Test 58:189–199

Article Google Scholar
18.
Zareh B, Gorji AH, Bakhshi M, Nourouzi S (2013) Study on the effect of forming parameters in sheet hydrodynamic deep drawing using FEM-based Taguchi method. Int J Adv Des Manuf Technol 6:87–99

Google Scholar
19.
Padmanabhana R, Oliveiraa MC, Alvesb JL, Menezesa LF (2007) Influence of process parameters on the deep drawing of stainless steel. Finite Elem Anal Des 43:1062–1067

Article Google Scholar
20.
Colgan M, Monaghan J (2003) Deep drawing process: analysis and experiment. J Mater Process Technol 132:35–41

Article Google Scholar
21.
Srinivas T, Reddy AC (2015) Parametric optimization of warm deep drawing process of 1100 aluminum alloy: validation through FEA. Int J Sci Eng Res 6:425–433

Google Scholar
22.
Tschaetsch H (2006) Metal forming practice. Springer-Verlag, Berlin, pp 172–184

Google Scholar
23.
Ozek C, Bal M (2009) The effect of die/blank holder and punch radiuses on limit drawin ratio in angular deep-drawing dies. Int J Adv Manuf Technol 40:1077–1083

Article Google Scholar

Download references

Author information

Affiliations

Department of Machine and Metal Technologies, Malatya Organized İndustrial Zone Vocational High School, Inonu University, 44100, Malatya, Turkey

Hasan Ballikaya
Firat University Faculty of Technology Mechanical Engineering Department , 23119, Elazig, Turkey

Vedat Savas & Cetin Ozay

Corresponding author

Correspondence to Hasan Ballikaya.

Additional information

Publisher's note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

About this article

Verify currency and authenticity via CrossMark

Cite this article

Ballikaya, H., Savas, V. & Ozay, C. The limit drawing ratio in die angled hydromechanical deep drawing method. Int J Adv Manuf Technol 106, 791–801 (2020). https://doi.org/10.1007/s00170-019-04624-y

Download citation

Received: 30 July 2019
Accepted: 29 October 2019
Published: 27 November 2019
Issue Date: January 2020
DOI : https://doi.org/10.1007/s00170-019-04624-y

Keywords

Die angled hydromechanical deep drawing
Taguchi
Anova
ANSYS